Embedded Files
1. Horizontal Machining Center – Setup Identification (Different types of variant setup on single machine) :
1. Horizontal Machining Center – Setup Identification (Different types of variant setup on single machine) :
Macro programming – Setup identification, averaging & alignment for 1st setup of each variant
Benefits:
1. Cycle time saving
2. Reduce component rejection cost
3. Reduce tooling cost due to detection of wrong program
4. Reduce fixture maintenance cost due to detection of wrong program
5. Does not required skilled operator for setup change
6. Easily setup change
7. Machine maintenance breakdown cost save due to detection of wrong program
2. TURNING MACHINE :
2. TURNING MACHINE :
More than one meter long boring operation.
Shaft developed in single setup
Work support / steady rest controlling by program
Bar feeder concept
Component development on double spindle & double turret machine
Hard part turning
Worked on different material
3. VMC with 4th axis :
3. VMC with 4th axis :
Macro programming – auto alignment & angular WPC calculation
Benefits:
Cycle time saving
Increased productivity
Operator can operate machine easily
Reduced rejection
Does not required skilled operator
4. GOOSE NECK OPERATION ON INTEGREX MACHINE :
4. GOOSE NECK OPERATION ON INTEGREX MACHINE :
Component – Diff. Case : angular tool entry & exit
Note : We can’t do the program on CAM software
Video.MP4
5. BACK BORING & ANGLE HEAD APPLICATION :
5. BACK BORING & ANGLE HEAD APPLICATION :
When power cut we can’t easily remove tool (back boring & angle head) form the component.
We have a solution for back boring & angle head, whenever there is power cut it will automatically come out in single auto program.
Benefits:
Cycle time saving
Reduce tool breakage cost
Reduced rejection
Does not required skilled operator
6. POKA YOKE FOR WRONG PROGRAM SELCETION - MECHICAL TOOL USED INSTEAD OF PROBE :
6. POKA YOKE FOR WRONG PROGRAM SELCETION - MECHICAL TOOL USED INSTEAD OF PROBE :
NOT OK COMPONENT – VIDEO
ALRAM FOR BREAK TOOL - VIDEO
3 SETUP’S ON SINGLE MACHINE (COMPONET NAME : – 3, 4 & 5 CYLINDER BLOCK)
MAIN BENIFIT IS PROBING COST SAVED (ELEMINATE THE PROBE)
MAIN BENIFIT IS PROBING COST SAVED (ELEMINATE THE PROBE)
TO SEE VIDEO
7. LONG DRILLING OPERATION (CRITICAL OPERATION) ON HMC MACHINE :
7. LONG DRILLING OPERATION (CRITICAL OPERATION) ON HMC MACHINE :
TOOL DETAILS :
TOOL DIA : Ø12 mm
GPL : 735 mm
DEPTH : 640mm & 580 mm
L/D RATIO : 60
TOOL DETAILS :
TOOL DIA : Ø10 mm
GPL : 520 mm
DEPTH : 350mm
L/D RATIO : 52
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